Moisture Control Integrated Systems
NEBULA
Innovative Moisture Control Integrated System for Corrugated Cardboard Production
moisture CONTROL FOR CORRUGATED BOARD
Moisture enables the cardboard to heat without losing elasticity, allowing the glue to penetrate more easily while reducing starch consumption.
Product videoThe moisture and temperature of the paper at the beginning and at the end of the production process must be the same and should not undergo significant variations in order to avoid stress on the cardboard and to ensure a high-quality product. Since moisture and temperature parameters directly affect each other, we have designed the Nebula.
The Nebula is an innovative Moisture Control Integrated System that consistently monitors and maintains these parameters during the whole working process.
It prevents cardboard defects such as warping, washboarding, cracking, and bad bonding. In fact, by applying improved moisture, Nebula helps achieve more uniform heating and glue penetration while reducing starch consumption.
Precisely optimizing humidity levels can lead to a significant reduction in the required amount of starch, up to 20%.
APPLICATION
Nebula moisturizer can be installed in several points of the line.
Together with the customer, we will study the application points best suited to the plant’s needs and, based on the expected results on the final product, we will be able to suggest the best Nebula combination.
Why NEBULA
Innovative Moisture Control Integrated System for Corrugated Cardboard Production
WATER TEMPERATURE REGULATION
Nebula sprayboom sprays a mixture of air and heated water up to 60° C / 140° F.
WATER FLOW RATE REGULATION
The flow rate of the spray is adjusted to adapt both to the speed of the line and to the characteristics of the cardboard.
ANTI-DRIP SYSTEM
Anti-drip technology prevents excess moisture buildup: Nebula eliminates the risk of water drops falling on the line.
NOOZLE SINGLY ACTIVAILABLE
Nebula has 16 to 18 moisture management points according to the application width, and each can be activated separately.
DROP SIZE REGULATION
Thanks to the dynamic control of the mixture of air and water, it is possible to change the size of the released water particle to achieve the bestresult.
NEBULA SCANNERS
Two types of scanners for real-time monitoring of humidity and temperature levels and for efficiently and responsively detecting cardboard warping.
Moisture Control Integrated Systems
With NEBULA say stop to
MOISTURE CONTROL
Nebula Integrated Systems
Moisture Control
NEBULA MOISTURIZER
The Nebula moisturizer emits jets of air and heated water sprays that prevent the cardboard from over-drying during the heating process.
Furthermore, moisture maintains constant temperatures for a longer duration across all layers of the cardboard.
Nebula Moisturizer is a modular system, offering various levels of adjustment and customization for the water spray, such as the application area and water spray size, ensuring optimal performance across different applications, with a relative humidity ranging from 6-14%.
Moisture Control
NEBULA SCANNER
High-precision humidity and temperature sensor.
Nebula Scanner detects and reports the temperature and humidity levels to the control panel. Working within a dynamic closed-loop system, Nebula Moisturizer intervenes to bring the humidity and temperature levels to the target set points desired.
With a “S” movement, the scanner measures the data both in transversal and longitudinal directions. Available also in fixed version.
Moisture Control
NEBULA WARP SCANNER
Cardboard defects detection.
Nebula Warp Scanner detects and reports potential cardboard warping to the Control Panel. Operating within a dynamic closed-loop system, Nebula Moisturizer responds accordingly.
Moisture Control
NEBULA CONTROL PANEL
Through the Control Panel it is possible to make all the required adjustments on the system’s parameters and check the reports.
Moisture Control
NEBULA CABINET
Cabinet with all the electronic components, power supply, control unit and water recovery system.
