{"id":78337,"date":"2022-04-28T11:12:51","date_gmt":"2022-04-28T09:12:51","guid":{"rendered":"https:\/\/www.renova-srl.com\/unkategorisiert\/converting-load-cell-selection-guide-for-a-correct-detection-of-the-web-tension\/"},"modified":"2025-04-03T15:45:46","modified_gmt":"2025-04-03T13:45:46","slug":"converting-load-cell-selection-guide-for-a-correct-detection-of-the-web-tension","status":"publish","type":"post","link":"https:\/\/www.renova-srl.com\/de\/artikel-fallstudien\/converting-load-cell-selection-guide-for-a-correct-detection-of-the-web-tension\/","title":{"rendered":"Converting &#8211; load cell selection guide for a correct detection of the web tension"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row][vc_column][vc_column_text animation_delay=&#8220;0&#8243;]The Converting industry includes diverse specializations in the processing of materials:<\/p>\n<ol>\n<li>Printing<\/li>\n<li>Die cutting and Roll slitting<\/li>\n<li>Coating<\/li>\n<li>Flexible packaging<\/li>\n<\/ol>\n[\/vc_column_text][vc_column_text animation_delay=&#8220;0&#8243;]<img decoding=\"async\" class=\"alignright wp-image-27524 size-medium\" src=\"https:\/\/www.renova-srl.com\/wp-content\/uploads\/01-Converting-\u2013-load-cell-selection-guide-for-a-correct-detection-of-the-web-tension-247x300.jpeg\" alt=\"\" width=\"247\" height=\"300\" \/><\/p>\n<p>The Converting processes involve the <strong>unwinding or winding of a reel<\/strong> of different material also called web (web handling).<\/p>\n<p>The web is moved along a system of rollers that must <strong>guarantee the right tension<\/strong> to prevent the material from tearing or wrinkling and to ensure that the final product therefore complies with the quality standards desired and required by the increasingly demanding market.<\/p>\n<p>The main problems deriving from inadequate web tension regulation are productive waste and expensive new work.<\/p>\n<p>To prevent this from happening, it is necessary to equip your machine with <strong>high quality integrated <a href=\"https:\/\/www.renova-srl.com\/web-tension-control-systems\/\">control systems<\/a><\/strong>.<br \/>\nThere are open loop or closed loop regulation systems depending on the technology used for detecting the web tension (load cells, dancer roller, ultrasonic sensor, potentiometer, etc.).[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_single_image image=&#8220;27525&#8243; img_size=&#8220;full&#8220;]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_column_text animation_delay=&#8220;0&#8243;]<a href=\"https:\/\/www.renova-srl.com\/web-tension-control-systems\/load-cells-sensorex\/\"><strong>Load cells<\/strong><\/a> represent one of the most precise technologies and are used within closed loop regulation:<\/p>\n<ol>\n<li><strong>Load cells detect the web tension<\/strong> and send an input signal to the control panel.<\/li>\n<li>Control panel compares the <strong>web tension<\/strong> detected with the \u2018set point\u2019 and send the input to the brake (or motor).<\/li>\n<li>Brake (or motor) \u2013 adjust the torque (or rpm if a motor) in order <strong>to obtain the web tension required.<\/strong><\/li>\n<\/ol>\n<p>Load cells are applied on rollers to precisely detect the tension of a web. Here&#8217;s how to select them:[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-765550\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">1. Model selection<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8220;0&#8243;]Select the load cell type according to the specifications of your machine:<\/p>\n<ul>\n<li><strong>Flange<\/strong> load cells<\/li>\n<li><strong>Flange<\/strong> load cells with <strong>clearance hole<\/strong><\/li>\n<li><strong>Cantilever<\/strong> load cells<\/li>\n<li><strong>Base style<\/strong> load cells<\/li>\n<\/ul>\n[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-552469\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">2. Load capacity selection<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8220;0&#8243;]Select the <strong>capacity of the load cell<\/strong> according to the <strong>web tension<\/strong> and the <strong>roller weight<\/strong>.<\/p>\n<p>It is necessary to calculate the <strong>total of the forces applied on the load cell.<\/strong> These forces are related to the roller weight and the web tension.<\/p>\n<p><strong>Legend:<\/strong><\/p>\n<p><strong>\u2022<\/strong> = risultant direction<br \/>\n<strong>a<\/strong> = winding angle<br \/>\n<strong>F<\/strong> = resultant on load cell (daN)<br \/>\n<strong>T<\/strong> = max tension (daN)<br \/>\n<strong>P<\/strong> = roller weight (daN)[\/vc_column_text][vc_separator css=&#8220;.vc_custom_1651138046810{padding-top: 24px !important;padding-bottom: 24px !important;}&#8220;][vc_column_text animation_delay=&#8220;0&#8243;]<img decoding=\"async\" class=\"alignleft wp-image-23271\" src=\"https:\/\/www.renova-srl.com\/wp-content\/uploads\/03-Una_configurazione_con_risultante_verso_il_basso_aumenta_il_carico_sulla_cella-_celle_di_carico_Renova-195x300.jpg\" alt=\"\" width=\"157\" height=\"200\" \/><br \/>\n<strong>Resultant downward direction<\/strong><\/p>\n<p>A configuration with downward resultant enhancesthe load on the cell due to the component of the roll weight. This component has to be canceled in the setting of the control panel.<\/p>\n<p><strong>F = 2Tcos\u03b1 + Pcos\u03b2<\/strong>[\/vc_column_text][vc_separator css=&#8220;.vc_custom_1651138046810{padding-top: 24px !important;padding-bottom: 24px !important;}&#8220;][vc_column_text animation_delay=&#8220;0&#8243;]<img decoding=\"async\" class=\"alignleft wp-image-23279\" src=\"https:\/\/www.renova-srl.com\/wp-content\/uploads\/04-Una_configurazione_con_risultante_orizzontale_non_risente_del_peso_del_rullo-celle_di_carico_renova-195x300.jpg\" alt=\"\" width=\"153\" height=\"200\" \/><\/p>\n<p><strong> Resultant horizontal direction <\/strong><\/p>\n<p>A configuration with horizontal resultant isn\u2019t affected by the roll weight.It offers a better precision when web tension is low.<\/p>\n<p><strong>F = 2Tcos\u03b1<\/strong>[\/vc_column_text][vc_separator css=&#8220;.vc_custom_1651138046810{padding-top: 24px !important;padding-bottom: 24px !important;}&#8220;][vc_column_text animation_delay=&#8220;0&#8243;]<img decoding=\"async\" class=\"alignleft wp-image-23280\" src=\"https:\/\/www.renova-srl.com\/wp-content\/uploads\/05-Una_configurazione_con_risultante_verso_lalto_riduce_il_carico_sulla_cella-_celle_di_carico_Renova-195x300.jpg\" alt=\"\" width=\"138\" height=\"200\" \/><br \/>\n<strong>Resultant upward direction <\/strong><\/p>\n<p>A configuration with upward resultant reduces the load on the cell due to thecomponent of the roll weight. This component has to be canceled in the setting of the control panel.<\/p>\n<p><strong>F = 2Tcos\u03b1 \u2013 Pcos\u03b2<\/strong>[\/vc_column_text][vc_separator css=&#8220;.vc_custom_1651138046810{padding-top: 24px !important;padding-bottom: 24px !important;}&#8220;][vc_column_text animation_delay=&#8220;0&#8243;]* Force F must then be divided by the number of cells applied to the roller. Ex: with 2 cells the reference force for cell sizing will be F \/ 2[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-171021\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">3. Hole diameter selection<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8220;0&#8243;]Select the cell\u2019s hole diameter according to the pilot of the roll.[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_single_image image=&#8220;21253&#8243; img_size=&#8220;full&#8220;]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_column_text animation_delay=&#8220;0&#8243;]\n<blockquote><p>Renova provides a wide range of <a href=\"https:\/\/www.renova-srl.com\/web-tension-control-systems\/load-cells-sensorex\/\">load cells<\/a> and integrated systems for the <a href=\"https:\/\/www.renova-srl.com\/web-tension-control-systems\/\">web tension regulation<\/a> which stand out for their maximum accuracy, linearity, ease of use, precision and flexibility.<\/p><\/blockquote>\n<p>Renova control systems mounted on unwinders or winders are ideal with pneumatic brakes or with magnetic powder brakes.[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-881793\"><\/span>[\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Load cells represent one of the most precise technologies and are used within closed loop regulation.<\/p>\n","protected":false},"author":1,"featured_media":78339,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[1595],"tags":[1640,1636,1641,1642],"class_list":["post-78337","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-artikel-fallstudien","tag-control-systems-de","tag-converting-industry-de","tag-load-cells-de","tag-web-tension-de"],"_links":{"self":[{"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/posts\/78337","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/comments?post=78337"}],"version-history":[{"count":1,"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/posts\/78337\/revisions"}],"predecessor-version":[{"id":78358,"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/posts\/78337\/revisions\/78358"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/media\/78339"}],"wp:attachment":[{"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/media?parent=78337"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/categories?post=78337"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.renova-srl.com\/de\/wp-json\/wp\/v2\/tags?post=78337"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}